How the 4-Axis Automatic NR Inductor Gluing Machine Transformed Our Production Efficiency

At our factory, embracing new technology is essential to stay competitive, and the 4-Axis Automatic NR Inductor Gluing Machine has become a game-changer for us. This advanced machine combines an 8-station divider with synchronized 4-axis operation, enabling the simultaneous dispensing of glue on four products per cycle. Thanks to this, our production capacity soared to 4,500 pieces per hour, improving efficiency by 350% compared to older single-axis machines.

One of the aspects that impressed me the most about the 4-Axis Automatic NR Inductor Gluing Machine is its incredible precision. It maintains a glue dispensing accuracy within ±0.01 grams and ensures volume fluctuations stay below 0.03%. These features allow us to adapt easily to the specific gluing requirements of different NR series inductors, like the NR5020 and NR5040 models. The use of a vacuum nozzle and tungsten steel collet prevents contact damage to the products, which is a huge advantage when working with delicate components. The collet’s lifespan reaches up to one million cycles, and its maintenance interval is three times longer than what we experienced before, saving us time and costs.

Operating the 4-Axis Automatic NR Inductor Gluing Machine is not only efficient but also intelligent. Before each dispensing cycle, it detects if there is any material shortage, preventing production delays. It also alerts us when a model change is needed at the tunnel oven’s exit. What truly makes this machine stand out is the built-in Ethernet communication module, which uploads over 20 data points such as glue volume, temperature, and production counts in real time. This integration with our MES system allows for remote monitoring and quick adjustments to process parameters, enhancing control and reducing errors.

Aside from the technical performance, I appreciate the way the 4-Axis Automatic NR Inductor Gluing Machine helps us save costs and improve workflow. The clustered management mode not only slashes labor expenses but also reduces downtime thanks to its modular design. The system’s high accuracy and automation minimize material waste, which is a priority for our factory’s sustainability goals. By investing in this machine, we’ve been able to streamline production while maintaining the strict quality standards our customers expect.

Overall, the introduction of the 4-Axis Automatic NR Inductor Gluing Machine has been one of the best decisions for our production line. It balances high capacity, precision, and smart monitoring in a way that empowers our team and delivers top-quality products. For factories looking to boost efficiency and cut costs in inductor gluing, this machine offers an impressive combination of technology and practicality.